This is Complete Operator’s Manual for JCB HYDRAULIC POWERPACKS.
Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.
Please read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. Reading operating manual will help you and others avoid personal injury or damage to the machine. The information provided in this manual will provide the operator with the safest and most efficient way to use the machine. Knowing how to operate the machine safely and correctly will enable you to train others to operate the machine.
Use this JCB HYDRAULIC POWERPACKS operator’s manual as a guide, Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly.
Models Covered:
JCB HYDRAULIC POWERPACKS
Manual Covers:
Contents Page No.
JCB Hydraulic Powerpacks
About this Manual ………………………………………………………………………………1
Introduction …………………………………………………………………………………..1
Units of Measurement ……………………………………………………………………1
Powerpacks ………………………………………………………………………………….1
E.H.T.M.A Categorization ……………………………………………………………….2
Identification ……………………………………………………………………………………..3
Data Plate …………………………………………………………………………………….3
Component Identification ………………………………………………………………..4
Safety ………………………………………………………………………………………………5
Safety – Yours and Others ………………………………………………………………5
Safety Warnings ……………………………………………………………………………5
Safety Check List ………………………………………………………………………….6
Safety Decals ……………………………………………………………………………………8
Safety Decals Description ………………………………………………………………9
Consumables …………………………………………………………………………………..10
Fluids and Capacities …………………………………………………………………..10
Non-Mineral Hydraulic Oil …………………………………………………………….10
Before Operation of the Machine ……………………………………………………….. 11
Check ……………………………………………………………………………………….. 11
Operating in Low Temperature ……………………………………………………… 11
Operation of the Powerpack ………………………………………………………………12
Connection of the Hoses ………………………………………………………………12
Hydraulic Output Control ………………………………………………………………12
Fuelling a Powerpack …………………………………………………………………..12
Multiflow Operation ………………………………………………………………………12
Starting and Stopping the Powerpack ………………………………………………….13
Recoil Start Models ……………………………………………………………………..13
Electric Start Models …………………………………………………………………….13
Honda GX160, GX240 and GX390 Engines ……………………………………13
Honda Starting Process ………………………………………………………………..13
Honda Stopping Process ………………………………………………………………13
Component and Control Locations ……………………………………………………..14
Lombardini Diesel Engine …………………………………………………………….15
Lombardini Starting Process …………………………………………………………15
Lombardini Stopping Process ………………………………………………………..16
Briggs and Stratton Vanguard Starting Process ……………………………….16
Briggs Stopping Process ………………………………………………………………17
Transportation …………………………………………………………………………………18
Moving a Powerpack ……………………………………………………………………18
Transportation of Powerpacks ……………………………………………………….18
Connecting/Disconnecting Hydraulic Hoses …………………………………………19
Quick Release Couplings ……………………………………………………………..19
Care and Safety of Hoses …………………………………………………………………21
End fitting damaged or leaking ………………………………………………………21
Outer covering chafed or cut and wire reinforcing exposed ……………….21
Outer covering ballooning locally …………………………………………………..21
Evidence of kinking or crushing on flexible part of the hose ………………21
Armouring embedded in outer cover ………………………………………………21
End Fitting displaced ……………………………………………………………………21
Lifting a Powerpack ………………………………………………………………………….22
Service Schedules ……………………………………………………………………………23
Service Schedules ……………………………………………………………………….23
Maintenance ……………………………………………………………………………………24
Honda Engine ……………………………………………………………………………..24
Honda Air Filter …………………………………………………………………………..25
Lombardini Engine ………………………………………………………………………26
Lombardini Air Filter …………………………………………………………………….26
Briggs Vanguard Engine ……………………………………………………………….28
Checking the Hydraulic Fluid Level ………………………………………………..29
Changing the Hydraulic Fluid ………………………………………………………..30
Disposal of Consumable ………………………………………………………………30
Troubleshooting ……………………………………………………………………………….31
Static Dimensions and Weights ………………………………………………………….33
*****
====================
**Total Pages: 312
**File Format: PDF
**Language: English
**Requirements: Adobe PDF Reader & WinZip
**Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
NO waiting! You will have instant access to your download! All pages are printable, No shipping fee, No waiting nervously for the postal delivery, you can start doing your repairs right away!
We will always try to get the full satisfaction of our customers. Even after you have purchased this manual, we will pay full attention to any issues, regardless of the nature of the situation.
THE DOWNLOAD LINK WILL ALSO BE SENT TO YOUR E-MAIL.
So please make sure your email address is correct. Don’t Forget to Check Spam / Junk if can’t find the new message in your email inbox immediately.
Any questions please contact: admin@servicemanualperfect.com
Thanks for visiting!