This is Complete Operator’s Manual for John Deere 6.8 L OEM Diesel Engines (Final Tier 4/Stage IV/Stage V Platform).
Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.
Please read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine.
Use this John Deere 6.8 L OEM Diesel Engines (Final Tier 4/Stage IV/Stage V Platform) operator’s manual as a guide, Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly.
Manual Covers:
Record Keeping
Record Engine Serial Number……………………….01-1
Engine Option Codes …………………………………..01-2
Record Aftertreatment Serial Numbers …………..01-4
Record High-Pressure Fuel Pump
Model and Serial Numbers………………………..01-4
Record ECU Serial Number ………………………….01-5
Safety
Recognize Safety Information ……………………….05-1
Understand Signal Words……………………………..05-1
Follow Safety Instructions……………………………..05-1
Replace Safety Signs …………………………………..05-2
California Proposition 65 Warning ………………….05-2
Illuminate Work Area Safely ………………………….05-2
Work in Clean Area ……………………………………..05-2
Use Proper Tools …………………………………………05-3
Live With Safety…………………………………………..05-3
Prevent Machine Runaway……………………………05-3
Handle Fuel Safely—Avoid Fires……………………05-4
Prepare for Emergencies………………………………05-4
Handle Starting Fluid Safely ………………………….05-4
In Case of Fire …………………………………………….05-5
Handle Fluids Safely—Avoid Fires …………………05-5
Avoid Static Electricity Risk When Refueling……05-6
Service Machines Safely ………………………………05-6
Wear Protective Clothing………………………………05-6
Protect Against Noise …………………………………..05-7
Handling Batteries Safely ……………………………..05-7
Prevent Acid Burns………………………………………05-8
Stay Clear of Rotating Drivelines……………………05-8
Install All Guards …………………………………………05-9
Practice Safe Maintenance……………………………05-9
Remove Paint Before Welding or Heating……..05-10
Avoid Heating Near Pressurized Fluid Lines ….05-10
Avoid High-Pressure Fluids …………………………05-10
Do Not Open High-Pressure Fuel System…….. 05-11
Protect Against High Pressure Spray …………… 05-11
Prevent Battery Explosions ………………………… 05-11
Avoid Hot Exhaust ……………………………………..05-12
Exhaust Filter Cleaning ………………………………05-12
Work In Ventilated Area………………………………05-12
Service Cooling System Safely ……………………05-13
Decommissioning — Proper Recycling
and Disposal of Fluids and Components …..05-13
Fuels, Lubricants, and Coolants
Diesel Exhaust Fluid (DEF) — Use in
Selective Catalytic Reduction (SCR)
Equipped Engines ……………………………………10-1
Storing Diesel Exhaust Fluid (DEF)………………..10-2
Refilling Diesel Exhaust Fluid (DEF) Tank……….10-3
Testing Diesel Exhaust Fluid (DEF)………………..10-4
Disposal of Diesel Exhaust Fluid (DEF) ………….10-4
Diesel Fuel………………………………………………….10-5
Supplemental Diesel Fuel Additives ……………….10-5
Lubricity of Diesel Fuel …………………………………10-6
Handling and Storing Diesel Fuel …………………..10-6
Biodiesel Fuel ……………………………………………..10-7
Testing Diesel Fuel ………………………………………10-8
Fuel Filters………………………………………………….10-8
Minimizing the Effect of Cold Weather
on Diesel Engines ……………………………………10-9
John Deere Break-In Plus™ Engine Oil
— Interim Tier 4, Final Tier 4, Stage
IIIB, Stage IV, and Stage V………………………10-10
Diesel Engine Oil — Interim Tier 4,
Final Tier 4, Stage IIIB, Stage IV,
and Stage V …………………………………………. 10-11
Diesel Engine Oil and Filter Service
Intervals — Interim Tier 4, Final Tier
4, Stage IIIB, Stage IV, and Stage
V— OEM Applications…………………………….10-12
Mixing of Lubricants……………………………………10-12
Alternative and Synthetic Lubricants …………….10-13
Lubricant Storage ………………………………………10-13
Oil Filters ………………………………………………….10-13
Diesel Engine Coolant (engine with
wet sleeve cylinder liners) ……………………….10-14
Water Quality for Mixing with Coolant
Concentrate…………………………………………..10-15
Operating in Warm Temperature Climates …….10-15
Testing Coolant Freeze Point ………………………10-16
Disposing of Coolant ………………………………….10-16
Instrument Panels
PV101 Instrument Panels……………………………..15-1
PV101 Diagnostic Gauge — Using ………………..15-3
PV101 Diagnostic Gauge — Main Menu…………15-4
PV101 Diagnostic Gauge — Essential Menus …15-5
DG14 Diagnostic Gauge — Using………………….15-5
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**Total Pages:206
**File Format: PDF
**Language: English
**Requirements: Adobe PDF Reader & WinZip
**Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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